20' x 42" Teardrop Pallet Rack Add-On Unit — 96" Wide, 4 Beam Levels

Starting a new row? View the matching 20' x 42" Starter Kit →

The 20' x 42" Teardrop Pallet Rack Add-On Unit extends an existing 20' x 42" pallet rack row by one bay. Each add-on includes 1 upright frame, 8 step beams, and 8 wire decks — everything needed to add 8 pallet positions to your row. The add-on frame bolts to the floor independently and shares a column face with the adjacent bay; no connectors or additional hardware required between bays.

Ships with 1 upright frame, 8 step beams, and 8 wire decks. Must be connected to an existing 20' x 42" starter kit or add-on unit. Beams drop into the teardrop uprights without tools and self-lock with pre-installed safety clips. Wire decks drop into place over the step beams — no hardware required. Frame anchoring is required before loading; anchor bolts are not included and must be sourced locally (½" x 3½" wedge anchors, 2 required).

What's Included

• 1x upright frame — 20' (240") height, 42" depth, 3"x3" roll-formed steel, green powder coat, with bolt-on footplates and braces
• 8x step beams — 96" length, 5" face height, orange powder coat, with pre-installed safety clips (2 beams per level, 4 levels)
• 8x wire decks — 42"D x 46"W, galvanized, waterfall design (2 decks per level, side-by-side)

Why the 20' x 42" Teardrop Add-On Unit

Expand one bay at a time — Add-on units share one upright with the adjacent bay, so every bay you add costs less than a full starter kit. Scale your row incrementally as your storage needs grow.

Universal teardrop compatibility — The standard teardrop punch pattern on 2" centers works with most teardrop-style beams from other manufacturers, giving you flexibility to expand or integrate with existing racking.

Tool-free beam installation — Step beams slide into the teardrop uprights and lock automatically with pre-installed safety clips. No tools, no loose hardware, no extra pins to track down.

Bolted frame design for easy repair — Horizontal and diagonal braces bolt to the columns, meaning damaged components can be replaced individually without scrapping the whole frame. Welded uprights cannot offer this.

Fire code ready — Galvanized wire decks improve overhead sprinkler effectiveness and are preferred by local fire inspectors over solid decking. They also improve air circulation and reduce dust buildup at every level.

Grows with your operation — Extend further by adding more 20' x 42" Add-On Units at any time. Each add-on shares one upright frame with the adjacent bay, eliminating redundant steel and keeping cost per bay down as you scale.

Engineered to RMI specifications — Seismic analysis, stamped drawings, and engineering calculations available upon request.

Questions before ordering? Call (929) 577-4339 or email support@mywarehouseworld.com.

Floor Anchors (Required, Not Included): Each upright frame must be anchored to the floor before loading. Use ½" diameter wedge anchors with a minimum 3½" embedment — 1 anchor per column, 2 anchors per add-on unit. Anchors are not included and are available at any hardware store. Consult local building codes for specific requirements.

Kit Configuration

Need a 12' version? See the 12' x 42" Teardrop Pallet Rack Add-On Unit. Need a 16' version? See the 16' x 42" Teardrop Pallet Rack Add-On Unit. Need 48" depth? See the 20' x 48" Teardrop Pallet Rack Add-On Unit.

Specifications

Important: Must be used with a compatible 20' x 42" starter kit or add-on unit. Frame capacity is based on 36" beam spacing. Beam capacity is per pair, evenly distributed. Do not exceed rated capacities. All frames must be anchored to the floor before loading. Racks are designed for indoor use only.

How to Select Your Pallet Rack

Frame depth: Your pallet should overhang the frame by 3" at the front and back. For standard 48" deep pallets, use a 42" deep frame. For deeper pallets, use the 48" frame.

Beam length: Measure your pallet width, add at least 3" clearance from pallet to frame on each side, and at least 4" between adjacent pallets. Our 96" beams fit two standard 40" wide pallets per level with proper clearance.

Height: Add the height of your pallet, the load, and each beam. Allow 4" clearance between the top of a load and the beam above. The top beam should be at least 6" below your forklift's maximum lift height.

Starter vs. Add-On: Starter kits include 2 upright frames and are the first bay in a row. Add-on units include 1 upright frame and share one frame with the adjacent bay, reducing cost as you expand.

Customization Options

Contact us to discuss any of the following:

Additional Beam Levels — Order extra 96" x 5" beams and wire decks to add more levels within this kit's frame height.

144" Wide Beams — Available for 3-pallet-wide configurations. Contact us for pricing.

Row Spacers — Required when installing racks back to back. Available separately.

Post Protectors — Yellow column guards available separately for high-traffic areas.

Seismic Engineering — Stamped drawings, seismic analysis, and engineering calculations available upon request.

To discuss customization options, call (929) 577-4339 or email support@mywarehouseworld.com.

Shipping & Returns

Shipping Policy

This product ships via freight carrier from Spartanburg, SC. A forklift or suitable lifting device is required to unload — standard liftgate service is not available.

Freight is not included in your order total. After placing your order, a member of our team will contact you within 1 business day to confirm your freight rate. A separate freight invoice will be sent for your approval before your order ships. Your order will not ship until freight is confirmed and paid.

Most orders ship within 3–10 business days of freight payment. Tracking provided via email once your order ships.

Return Policy

To initiate a return, contact us at support@mywarehouseworld.com or (929) 577-4339 within 30 days of delivery.